AP22685422 «Improving the press to improve the efficiency of safflower oil production»
Project Leader
Mursalykova Maigul, PhD – ORCID: 0000-0001-5904-9544, Scopus Author ID: 58138937400
Relevance
In accordance with the national project for the development of the agro-industrial complex of the Republic of Kazakhstan for 2021-2025, it is envisaged to create a competitive agro-industrial complex by increasing labor productivity two and a half times, doubling exports of agro-industrial products and providing socially important food products of domestic production.
One of the main directions of development of the food industry of the Republic of Kazakhstan is oil production. Currently, the oil and fat industry in the country is gaining popularity and developing. By 2030s, the sown areas of oilseed crops in Kazakhstan under the program of oil and fat industry development will amount to 2.36 million. 5 million hectares. it is planned to increase to hectares, as well as to increase the average yield from 10.5 c/ha to 14 c/ha. This program is developed jointly with the national program of agro-industrial complex development, the main operator of which is the Government of the Republic of Kazakhstan, the Ministry of Agriculture of the Republic of Kazakhstan. Also, the key factor of optimal development of oil production is the active realization of products, as the world demand for fat and protein products is growing, and the export potential of organic oil and fat products of Kazakhstan occupies a high place in the markets of Central Asia, Europe, Russia and China.
Goal
Improvement of the press by equipping it with a special mechanism of pressure regulation in order to increase the efficiency of safflower oil production.
Expected Result
In order to improve the efficiency of safflower oil production, the press equipment will be improved. The proposed pressing equipment is characterized by the fact that it is equipped with a special mechanism for regulating the pressure that is applied to the screw coils, and a rational way of effectively solving the problem of safflower oil production in the country is proposed. The proposed project is a continuation of the applicant's earlier scientific research. The data obtained will be of unique interest for the development of science in Kazakhstan, as well as lead to positive social and economic results. The project will publish 2 (two) articles in journals of the first three quartiles having at least 50 percentile CiteScore by impact factor in the Web of Science database or in the Scopus database. Four (4) articles will be published in domestic publications recommended by the CCSON of the Ministry of Science and Education of the Republic of Kazakhstan. 1 (one) patent for utility model will be obtained.
Achieved Result
A mathematical modeling system and an engineering calculation methodology have been developed to improve the pressing process using a pressure control mechanism. The consistency between the mathematical modeling results and experimental studies was validated through advanced engineering calculations for the efficient extraction of oil from safflower seeds, accounting for interrelated factors (pressing temperature, speed, and pressure; oil separation time; equipment design features; energy consumption; and productivity).Based on the relationship between speeds within a specific range and the diaphragmatic gap, harmonic parameters satisfying the process requirements were identified: a speed of ω=6,2 rad/s and a clearance between the screw and the cage bars of δ=5·10-3 m. Through the dashed line indicating the inclined intersections, the productivity and pressure during efficient oil separation were determined. The deviation between the experimental results and the mathematical modeling analysis system does not exceed 4.6%. These research findings are detailed in the article titled "Development of a Mathematical Model for the Vegetable Oil Pressing Process," which has been accepted for publication in the scientific journal Science and Technology of Kazakhstan (Toraighyrov University).The dependence of the product's structural and mechanical properties (yield shear stress, plastic viscosity, and effective viscosity) on the pressing temperature and residual oil content was experimentally investigated. The "Structurometer ST-2" instrument, designed for solid and plastic materials, was used to determine the structural and mechanical properties of the safflower product. For analyzing the yield shear stress of the press cake, a "Cone" indenter with a 45° apex angle was utilized.
Based on the research results, an article titled "Development of a Mathematical Model for the Vegetable Oil Pressing Process" has been published (Scientific Journal of Toraighyrov University, Science and Technology of Kazakhstan).
One (1) article was published in a journal ranked within the first three quartiles (Q1–Q3) by impact factor in the Web of Science database or having a CiteScore percentile of at least 50 in the Scopus database.
At least two (2) articles were published in peer-reviewed foreign and/or domestic journals recommended by the Committee for Quality Assurance in the Sphere of Science and Higher Education (CQASHE).
Scopus:
Maigul Mursalykova, Gulnara Kokayeva, Mukhtarbek Kakimov, Bozena Gajdzik, Radosław Wolniak, Damian Dzienniak, and Michał Bembenek. Innovative Resource-Saving Equipment for Safflower Processing to Improve Oil Quality. Foods 2025, 14(9), 1596; (Q1, 87th percentile).
https://doi.org/10.3390/foods14091596. Published on April 30, 2025.
CQASHE (Domestic Peer-Reviewed Journals): 2. M. T. Mursalykova, M. M. Kakimov, A. L. Kasenov, G. A. Kokayeva, B. M. Iskakov. Development of a Mathematical Model for the Vegetable Oil Pressing Process. Scientific Journal of Toraighyrov University, Science and Technology of Kazakhstan. No. 3 (2025), pp. 117-136.
https://doi.org/10.48081/PNGC2346. Published on September 30, 2025.
M. T. Mursalykova, M. M. Kakimov, A. L. Kasenov, G. A. Kokayeva, B. M. Iskakov. Processing of Safflower Seeds to Obtain Vegetable Oil. Journal of Shakarim University. No. 3 (2025), pp. 646-654.
https://doi.org/10.53360/2788-7995-2025-3(19)-71. Published on September 30, 2025.
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Contact
Scientific Department:
+7 (7222) 31-31-75
science@shakarim.kz